WHAT IS STORED HYDROGEN ENERGY? ••••• |
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Our History
Solid Hydrogen vs. Natural Gas
Solid Hydrogen vs. Lithium Batteries
Competition |
HOW THE TECHNOLOGY WORKS
Through a licensed, patented system, atomic hydrogen is chemically bonded to a proprietary host metal that is contained in powder form within the storage tank. When gaseous hydrogen is introduced to the tank, it is chemically absorbed by the host metal, which is transformed into a metal hydride (MH) during the process. This transformation reaction is exothermic, meaning that heat is released during the absorption process. The process is self-regulating. Unless process heat is removed, absorption of hydrogen will automatically stop.
To permit fast refueling, the system incorporates a proprietary heat exchanger capable of quickly removing the process heat. The heat exchanger also serves as a containment structure for the host metal powder. Cooling is provided by a network of stainless steel tubes within the tank. Liquid coolant from an external source is circulated through the tubes during refueling to remove heat released by the absorption process.
During system operation, the chemical process is reversed. Gaseous hydrogen withdrawn from the tank to operate the engine or fuel cell must be replenished with hydrogen desorbed from the MH powder. The desorption process is endothermic (absorbs heat), causing the MH temperature to drop. Unless makeup heat is provided, the MH powder will cool to a point at which hydrogen desorption will stop. The integral heat exchanger delivers the heat required to sustain the desorption process. A small electric pump circulates tank coolant through an external heat exchanger where it is warmed by waste heat from the engine or fuel cell. The warmed tank coolant then flows through the tubes within the vessel, delivering the heat required to sustain hydrogen desorption.
Unlike high-pressure storage systems that require fueling pressures of over 6000 psi, our system is refueled at a pressure of only 1500 psi. Reduced fueling pressure enables savings in hydrogen compression costs, resulting in a lower delivered fuel cost. Liquid hydrogen requires high pressure and very costly cooling to stabilize the fuel. Shortly after refueling, the system operation causes pressure in the vessel to drop from 1500 psi to about 300 psi, where it remains until the next refueling.
Lower storage pressure enhances system safety. In the same physical space, the system we provide will store almost three (3) times as much hydrogen as a 5000psi tank. New alloys currently under development are expected to improve this advantage in the future.
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Markets & Applications:
This system is integratable from small, personal-sized portable applications to multi-megawatt applications to support utility substations with load leveling, end-of-line support and solves the intermittency of wind with real storage capability:
Portable Power:
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Professional cameras
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Surveillance systems
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Military
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Emergency/ UPS
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Educational systems
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Medical systems
Vehicles:
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Passenger cars, taxis
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Buses
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Industrial trucks
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Scooters
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Lawn maintenance equipment
Bulk Storage/Infrastructure:
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Renewable energy storage
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Electric grid support
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Hydrogen fuel stations
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Emergency & isolated energy storage
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HOW IT WORKS :: click image to enlarge
LONG LIFE CYCLE

Storage System
Performance testing region
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Solid Hydrogen Storage v. Lithium Batteries |
Lithium
- Limited by size
- Existing uses: laptops, cameras, small electronic devices
- Automotive applications currently being attempted
- Nothing even close to 1 megawatt size known to exist for stationary utility applications, only small consumer items
- For Utility applications - 90% efficiency claim in utility scale applications is a red herring – size not available
- Lithium batteries have a low cycle life. High replacement frequency
- Safety issues in existing uses – prone to igniting in laptop and other applications – they run hot
- Hazardous waste when discarded, non-recyclable
Hydrogen
- Not limited by size; very scalable - can be scaled up in excess of 1 megawatt or scaled down to less than a megawatt for stationary applications
- Mobile – available today and successfully operational in automotive applications; stationary utility applications can be moved easily if need arises
- Long cycle life, robust
- Non-hazardous
- Solid hydride storage is intrinsically safe
- Non-flammable
- Stores at very low pressure (~300 psi)
- Compact
- Does not run hot
For Automotive Applications:
(The following information contains excerpts from the July 2009 article by Steven Ashley, of aei, The lithium-ion charge is on.)
Product safety, cycle life, energy density, capacity and environmental/hazardous waste issues all currently hinder the full escalation of lithium-ion batteries for automotive use. Solid hydrogen technology has addressed these issues and has been proven to work safely, has a robust and lengthy cycle life inherent in its design and does not have any environmental/hazardous waste disposal issues.
Steven Ashley in the July 2009 publication of aei writes:
“Current electrochemical energy-storage systems often leave much to be desired in terms of energy density and capacity. The limitations of large-format, high power batteries for vehicles are even more severe.”
In the auotmotive applications to date, most vehicles carrying lithium-ion alternative energy sources are the high end vehicles such as the Mercedes-Benz S-Class mild hybrid, the BMW 7 Series hybrid, unavailable plug-in hybrid prototypes from Toyota and Ford and a delivery vehicle from Azure Dynamics.
The Toyota Prius, Honda, and Ford Escape and Fusion electric gas hybrids are good vehicles but they are powered by nickel-metal hydride units, (NiMH) and are still a bit pricey for the common driver. However, through an increase in manufacturing volumes, they will continue to drop in price. A joint venture between Toyota and Pansonic EV Energy Company and Marsushita Electric Industrial Company holds 80% of the world’s market share in NiMH batteries. By 2010, the auto industry estimates there will one million OEM applications of NiMH vehicles produced. The high end vehicles are out of reach for the common driver and they need relief now. Hydrogen is abundant and available.
Fundamental breakthroughs in electrochemicals must first occur for advanced lithium-ion technology capabale for full-sized use, affordability and long-range use. Hydrogen Energy Systems, LLC has the technology, now, that can give full-size use and long-range use in both the conversion markets and, eventually, OEMs.
Our system has run successfully on Toyota Prius for three generations. The chart below indicates the low emissions from our system using State of California Emissions Standards:
Vehicles |
HC
(g/mi.) |
CO
(g/mi.) |
NOx
(g/mi.) |
CO2
(g/mi.) |
City Fuel
economy |
Highway
Fuel
economy |
2005 Ovonic Hydrogen
Hybrid Vehicle |
0.001 |
0.002 |
0.014 |
1.6 |
54-56
mi./kg |
50-53
mi./kg |
2005 Commercial (Gasoline)
Hybrid Baseline |
0.004 |
0.386 |
0.004 |
176.6 |
52
mi./kg |
48
mi./kg |
SULEV/PZEV
Standard |
0.010 |
1.0 |
0.020 |
na |
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SULEV - Super Ultra Low Emission Vehicle
PZEV - Partial Zero Emission Vehicle
We are currently converting a 6,000 lb. off-road vehicle to run on our proven automotive system. The vehicle is outfitted with a Chevy big block engine with Corvette LS1 technology and fuel injection to prove how hydrogen is the ultimate fuel. Horsepower does not have to be replaced and the ICE, converted to hydrogen, has the same performance but less emissions as fossil fuel. See table above.






In Mr. Ashley’s article, safety is discussed throughout. Quoting Richard Doisneau, Chief Technology Officer, Saft Battery Group in Bagnolet, France, “We must be humble and admit that large-format vehicular battery technology is not yet fully mature. Many desirable characteristics for a battery are to some extent contradictory.” Greater energy density means greater safety countermeasures required, for example.
For Stationary Applications:
At present, there does not exist any Lithium ion-sized batteries capable of powering a demand of one (1) megawatt of storage or greater. Utilities are looking for a mega watt of power or greater for grid applications.

Our system can be scaled from a few kilowatts to many megawatts. Hydrogen Energy Systems, LLC is currently scaling up our storage vessel to 70kg of storage which is capable of powering a 1 MW genset or fuel cell for one hour. This storage can be banked for as many hours of operation as the application demands |
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Our low temperature metal hydride technology is the same as any other hydrogen storage mechanism for metal hydrides in that the hydrogen atoms occupy interstitial sites in the charged state. That is where the similarity ends. These hydrogen atoms are fully reversible. In the discharged state, the hydrogen atoms can easily desorb from the metal hydride alloy host matrix at the ambient condition. The main difference is that our metal hydride material has a higher number of available sites for hydrogen in the lattice than other counterparts:
- For the AB5 based materials, (Currently used in the nickel metal hydride battery negative electrode), the Metal to Hydrogen ratio = 1:1 and the maximum weight percentage is 1.5%
- For the AB2 based materials, (used for our system), the Metal to Hydrogen ratio = 1:2, (theoretical limit), that is equivalent to 3.8 % by weight. In practical devices, the ratio is close to 1:1.1 – 1.2 which is equivalent to 1.8-2.0 % by weight depending on hydrogen charging conditions. This is why our storage materials still have rooms to improve the material storage density. Intrinsically, MH has very good volumetric density that means high hydrogen storage capacity by volume.
There are important issues such as absorption and desorption kinetics and material thermal dynamic constraints (the temperature that can release hydrogen from the storage matrix) that have not been critically addressed in Department of Energy funded programs to date, including those complex hydrides, chemical hydrides, etc. None of the reversible hydrides can have the same absorption/desorption kinetics as the AB2 based MH used in our technology. A company called Millenium Cell (no longer in business) had sodium boron hydride material that is non-reversible, it had good desorption kinetics but needs to recycle and reprocess before it can be reused. Our technology does not require recycling and reprocessing.
The so-called carbon based sorbent materials are all physisorbed hydrogen systems (may contain weak chemically bonding characteristics) whereby hydrogen adsorption takes place at very low temperature that is not stable at the ambient temperature and has very poor volumetric density (requiring a large volume to store a small amount of hydrogen at very low temperatures). There is no practical hydrogen storage application known.
The bottomline is, our technology has been successfully demonstrated in various applications: portable canister devices, onboard vessels and stationary tubular vessels all of which are working devices.
Please go to www.hydrogen.energy.gov/annual_progress.html to see all of the “RESEARCH” being done on hydrogen storage by some of the world’s colleges, universities and corporations.
It is important to point out that this is a progress report which implies there are no commercial-ready applications such as Hydrogen Energy Systems represents. Our technology applications are for Utility and Automotive. If you do a random sampling of any of the projects listed, you will see the emphasis is on transportation. Our technology is proven. HES has commercial ready storage and vehicle technology. You can drive it or see small scale applications that work. Our mission is to scale it up to utility grade applications of 1MW or greater.
Critical to any storage technology that is chemically based or carbon based, (which many of these reports indicate), it is not green, carbon-free which inherently carries the additional environment management responsibilities and proper disposal costs for the end of life-cycle of the product. These are not issues for the HES technology. |
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